Building a Ebike battery box from aluminium to fit 20s 8p battery part3 timelapse



i think i can probably fit 200+ 18650`s in this battery box. i easily fit 168 in

Parts i brought and used in this video are in the previous videos
Links to everything i have ever used in my videos below
HTRC C240 duo
https://rover.ebay.com/rover/1/710-53481-19255-0/1?icep_id=114&ipn=icep&toolid=20004&campid=5338525751&mpre=https%3A%2F%2Fwww.ebay.co.uk%2Fitm%2FHTRC-C240-DUO-AC-150W-DC-240W-Dual-Channel-10A-RC-Balance-lipo-battery-Charger%2F303039205702%3FssPageName%3DSTRK%253AMEBIDX%253AIT%26var%3D601975731707%26_trksid%3Dp2057872.m2749.l2649
Kickstand https://rover.ebay.com/rover/1/710-53481-19255-0/1?icep_id=114&ipn=icep&toolid=20004&campid=5338525751&mpre=https%3A%2F%2Fwww.ebay.co.uk%2Fitm%2FBicycle-MTB-Side-Kickstand-Double-Legs-Kick-Stand-Circle-Parts-For-26-Bike%2F283347367634%3Fepid%3D3025782966%26hash%3Ditem41f8d1b6d2%3Ag%3AMasAAOSwF5VcRaGw
Liquid Flux https://rover.ebay.com/rover/1/710-53481-19255-0/1?icep_id=114&ipn=icep&toolid=20004&campid=5338525751&mpre=https%3A%2F%2Fwww.ebay.co.uk%2Fitm%2FRF800-Liquid-Soldering-Flux-BGA-SMD-SMT-RMA-Rework-Reflow-Repairs-50ml%2F112705844428%3FssPageName%3DSTRK%253AMEBIDX%253AIT%26_trksid%3Dp2057872.m2749.l2649
SWG wire https://rover.ebay.com/rover/1/710-53481-19255-0/1?icep_id=114&ipn=icep&toolid=20004&campid=5338525751&mpre=https%3A%2F%2Fwww.ebay.co.uk%2Fitm%2FTinned-copper-wire-18-21-24-25-35-SWG-various-lengths%2F261931936657%3FssPageName%3DSTRK%253AMEBIDX%253AIT%26var%3D560756313859%26_trksid%3Dp2057872.m2749.l2649
Battery spacers https://rover.ebay.com/rover/1/710-53481-19255-0/1?icep_id=114&ipn=icep&toolid=20004&campid=5338525751&mpre=https%3A%2F%2Fwww.ebay.co.uk%2Fitm%2F4x5-Cell-18650-Battery-Spacer-Holders-Radiating-Shell-Bracket-Black-New%2F153231844677%3FssPageName%3DSTRK%253AMEBIDX%253AIT%26var%3D453094491936%26_trksid%3Dp2057872.m2749.l2649
Liitokala Testers https://rover.ebay.com/rover/1/710-53481-19255-0/1?icep_id=114&ipn=icep&toolid=20004&campid=5338525751&mpre=https%3A%2F%2Fwww.ebay.co.uk%2Fitm%2FLiitoKala-Lii-500-Intelligent-3-7V-Li-ion-1-2V-Ni-MH-Battery-Charger-LCD-D7F2%2F153385332886%3FssPageName%3DSTRK%253AMEBIDX%253AIT%26_trksid%3Dp2057872.m2749.l2649
Tyre linners https://rover.ebay.com/rover/1/710-53481-19255-0/1?icep_id=114&ipn=icep&toolid=20004&campid=5338525751&mpre=https%3A%2F%2Fwww.ebay.co.uk%2Fitm%2F2pcs-MTB-Mountain-Bike-Bicycle-Tire-Liner-26-27-5-29-700C-Puncture-Proof-Pad-UK%2F254041236115%3FssPageName%3DSTRK%253AMEBIDX%253AIT%26var%3D553386790949%26_trksid%3Dp2057872.m2749.l2649

Video camera used in new videos https://amzn.to/2XlNJYY
and the picture in picture cam https://amzn.to/2UqJF7M

My video skills aint good so be patient lol
My original ebike kit https://amzn.to/2V2lhNX
Controller i upgraded to this https://www.ebay.co.uk/itm/36v-48v-60v-72v-40A-BT-PROGRAMMABLE-E-BIKE-ELECTRIC-BRUSHLESS-MOTOR-CONTROLLER/163640494781?hash=item2619bbcabd:g:FQMAAOSwQkNcsLuY&frcectupt=true
Replacment Throttle https://amzn.to/2UXtenO
Already Tested used laptop batteries https://rover.ebay.com/rover/1/710-53481-19255-0/1?icep_id=114&ipn=icep&toolid=20004&campid=5338525751&mpre=https%3A%2F%2Fwww.ebay.co.uk%2Fstr%2Fgrooter

I have decided to do some giveaways things like Battery BMS, ebike battery chargers, 18650 battery chargers, It will be all prizes to do with the DIY ebike enthusiast,
To be in with a chance of winning these please Subscribe. this will start once i reach certain land marks like 100,500,1000 subscribers. and maybe when i have a video reach 1000 watch`s etc. This will be shipped world wide so don`t worry about where you are from. i wish i could ship batteries too but that is too hard to ship outside of europe
Ebike from cheap ebay kit to a hotrod 50mph.
Will be making a series of videos of how i upgraded from a £150 ebay kit to a hotrod capable of 50mph and how i built the batteries.

plus a few rides around on the bike

What inspired me to make my own was watching other ebike/battery channels
Vortex inspired me for more speed
Andy Kirby inspired me to make the lighting
Rohin super genius inspired me to go ahead and use used laptop cells and make a battery

So i am using their ideas of what they have done but doing it on a budget, My total build comes in at less than £500 but i already had the bike frame. hopefully when i have finished making all the videos on how i have built it, You will be riding something similar

admin

Building a Ebike battery box from aluminium to fit 20s 8p battery part2



putting the side that wil open on and giving it a first coat of paint, i add magnets so hopefully the magnets keep it closed. the link to sheet aluminium in in previous video

Magnets i used
https://www.ebay.co.uk/itm/N35-3mm-dia-x0-5mm-strong-thin-Neodymium-disk-magnets-DIY-craft-fridge-SMALL-PKS/182181187859?ssPageName=STRK%3AMEBIDX%3AIT&var=483961957592&_trksid=p2057872.m2749.l2649

and epoxy glue
https://www.ebay.co.uk/itm/Epoxy-Resin-Glue-Extra-Strong-Adhesive-Super-Bond-Hardener-Metal-Plastic-Wood/262806263085?ssPageName=STRK%3AMEBIDX%3AIT&var=561801783518&_trksid=p2057872.m2749.l2649
Links to everything i have ever used in my videos below
HTRC C240 duo
https://rover.ebay.com/rover/1/710-53481-19255-0/1?icep_id=114&ipn=icep&toolid=20004&campid=5338525751&mpre=https%3A%2F%2Fwww.ebay.co.uk%2Fitm%2FHTRC-C240-DUO-AC-150W-DC-240W-Dual-Channel-10A-RC-Balance-lipo-battery-Charger%2F303039205702%3FssPageName%3DSTRK%253AMEBIDX%253AIT%26var%3D601975731707%26_trksid%3Dp2057872.m2749.l2649
Kickstand https://rover.ebay.com/rover/1/710-53481-19255-0/1?icep_id=114&ipn=icep&toolid=20004&campid=5338525751&mpre=https%3A%2F%2Fwww.ebay.co.uk%2Fitm%2FBicycle-MTB-Side-Kickstand-Double-Legs-Kick-Stand-Circle-Parts-For-26-Bike%2F283347367634%3Fepid%3D3025782966%26hash%3Ditem41f8d1b6d2%3Ag%3AMasAAOSwF5VcRaGw
Liquid Flux https://rover.ebay.com/rover/1/710-53481-19255-0/1?icep_id=114&ipn=icep&toolid=20004&campid=5338525751&mpre=https%3A%2F%2Fwww.ebay.co.uk%2Fitm%2FRF800-Liquid-Soldering-Flux-BGA-SMD-SMT-RMA-Rework-Reflow-Repairs-50ml%2F112705844428%3FssPageName%3DSTRK%253AMEBIDX%253AIT%26_trksid%3Dp2057872.m2749.l2649
SWG wire https://rover.ebay.com/rover/1/710-53481-19255-0/1?icep_id=114&ipn=icep&toolid=20004&campid=5338525751&mpre=https%3A%2F%2Fwww.ebay.co.uk%2Fitm%2FTinned-copper-wire-18-21-24-25-35-SWG-various-lengths%2F261931936657%3FssPageName%3DSTRK%253AMEBIDX%253AIT%26var%3D560756313859%26_trksid%3Dp2057872.m2749.l2649
Battery spacers https://rover.ebay.com/rover/1/710-53481-19255-0/1?icep_id=114&ipn=icep&toolid=20004&campid=5338525751&mpre=https%3A%2F%2Fwww.ebay.co.uk%2Fitm%2F4x5-Cell-18650-Battery-Spacer-Holders-Radiating-Shell-Bracket-Black-New%2F153231844677%3FssPageName%3DSTRK%253AMEBIDX%253AIT%26var%3D453094491936%26_trksid%3Dp2057872.m2749.l2649
Liitokala Testers https://rover.ebay.com/rover/1/710-53481-19255-0/1?icep_id=114&ipn=icep&toolid=20004&campid=5338525751&mpre=https%3A%2F%2Fwww.ebay.co.uk%2Fitm%2FLiitoKala-Lii-500-Intelligent-3-7V-Li-ion-1-2V-Ni-MH-Battery-Charger-LCD-D7F2%2F153385332886%3FssPageName%3DSTRK%253AMEBIDX%253AIT%26_trksid%3Dp2057872.m2749.l2649
Tyre linners https://rover.ebay.com/rover/1/710-53481-19255-0/1?icep_id=114&ipn=icep&toolid=20004&campid=5338525751&mpre=https%3A%2F%2Fwww.ebay.co.uk%2Fitm%2F2pcs-MTB-Mountain-Bike-Bicycle-Tire-Liner-26-27-5-29-700C-Puncture-Proof-Pad-UK%2F254041236115%3FssPageName%3DSTRK%253AMEBIDX%253AIT%26var%3D553386790949%26_trksid%3Dp2057872.m2749.l2649

Video camera used in new videos https://amzn.to/2XlNJYY
and the picture in picture cam https://amzn.to/2UqJF7M

My video skills aint good so be patient lol
My original ebike kit https://amzn.to/2V2lhNX
Controller i upgraded to this https://www.ebay.co.uk/itm/36v-48v-60v-72v-40A-BT-PROGRAMMABLE-E-BIKE-ELECTRIC-BRUSHLESS-MOTOR-CONTROLLER/163640494781?hash=item2619bbcabd:g:FQMAAOSwQkNcsLuY&frcectupt=true
Replacment Throttle https://amzn.to/2UXtenO
Already Tested used laptop batteries https://rover.ebay.com/rover/1/710-53481-19255-0/1?icep_id=114&ipn=icep&toolid=20004&campid=5338525751&mpre=https%3A%2F%2Fwww.ebay.co.uk%2Fstr%2Fgrooter

I have decided to do some giveaways things like Battery BMS, ebike battery chargers, 18650 battery chargers, It will be all prizes to do with the DIY ebike enthusiast,
To be in with a chance of winning these please Subscribe. this will start once i reach certain land marks like 100,500,1000 subscribers. and maybe when i have a video reach 1000 watch`s etc. This will be shipped world wide so don`t worry about where you are from. i wish i could ship batteries too but that is too hard to ship outside of europe
Ebike from cheap ebay kit to a hotrod 50mph.
Will be making a series of videos of how i upgraded from a £150 ebay kit to a hotrod capable of 50mph and how i built the batteries.

plus a few rides around on the bike

What inspired me to make my own was watching other ebike/battery channels
Vortex inspired me for more speed
Andy Kirby inspired me to make the lighting
Rohin super genius inspired me to go ahead and use used laptop cells and make a battery

So i am using their ideas of what they have done but doing it on a budget, My total build comes in at less than £500 but i already had the bike frame. hopefully when i have finished making all the videos on how i have built it, You will be riding something similar

admin

Building a Ebike battery box from aluminium to fit 20s 8p battery part1



Building a battery box from aluminium to fit 20s 8p battery part1

2x 1000mm x 250mm x1mm aluminium sheets
https://rover.ebay.com/rover/1/710-53481-19255-0/1?icep_id=114&ipn=icep&toolid=20004&campid=5338525751&mpre=https%3A%2F%2Fwww.ebay.co.uk%2Fitm%2FAluminium-Sheet-1mm-1-2mm-1-5mm-2mm-3mm-4mm-1050H14-S1BH4-Various-Sizes%2F271210657802%3FssPageName%3DSTRK%253AMEBIDX%253AIT%26var%3D570160092867%26_trksid%3Dp2057872.m2749.l2649

Links to everything i have ever used in my videos below
HTRC C240 duo
https://rover.ebay.com/rover/1/710-53481-19255-0/1?icep_id=114&ipn=icep&toolid=20004&campid=5338525751&mpre=https%3A%2F%2Fwww.ebay.co.uk%2Fitm%2FHTRC-C240-DUO-AC-150W-DC-240W-Dual-Channel-10A-RC-Balance-lipo-battery-Charger%2F303039205702%3FssPageName%3DSTRK%253AMEBIDX%253AIT%26var%3D601975731707%26_trksid%3Dp2057872.m2749.l2649
Kickstand https://rover.ebay.com/rover/1/710-53481-19255-0/1?icep_id=114&ipn=icep&toolid=20004&campid=5338525751&mpre=https%3A%2F%2Fwww.ebay.co.uk%2Fitm%2FBicycle-MTB-Side-Kickstand-Double-Legs-Kick-Stand-Circle-Parts-For-26-Bike%2F283347367634%3Fepid%3D3025782966%26hash%3Ditem41f8d1b6d2%3Ag%3AMasAAOSwF5VcRaGw
Liquid Flux https://rover.ebay.com/rover/1/710-53481-19255-0/1?icep_id=114&ipn=icep&toolid=20004&campid=5338525751&mpre=https%3A%2F%2Fwww.ebay.co.uk%2Fitm%2FRF800-Liquid-Soldering-Flux-BGA-SMD-SMT-RMA-Rework-Reflow-Repairs-50ml%2F112705844428%3FssPageName%3DSTRK%253AMEBIDX%253AIT%26_trksid%3Dp2057872.m2749.l2649
SWG wire https://rover.ebay.com/rover/1/710-53481-19255-0/1?icep_id=114&ipn=icep&toolid=20004&campid=5338525751&mpre=https%3A%2F%2Fwww.ebay.co.uk%2Fitm%2FTinned-copper-wire-18-21-24-25-35-SWG-various-lengths%2F261931936657%3FssPageName%3DSTRK%253AMEBIDX%253AIT%26var%3D560756313859%26_trksid%3Dp2057872.m2749.l2649
Battery spacers https://rover.ebay.com/rover/1/710-53481-19255-0/1?icep_id=114&ipn=icep&toolid=20004&campid=5338525751&mpre=https%3A%2F%2Fwww.ebay.co.uk%2Fitm%2F4x5-Cell-18650-Battery-Spacer-Holders-Radiating-Shell-Bracket-Black-New%2F153231844677%3FssPageName%3DSTRK%253AMEBIDX%253AIT%26var%3D453094491936%26_trksid%3Dp2057872.m2749.l2649
Liitokala Testers https://rover.ebay.com/rover/1/710-53481-19255-0/1?icep_id=114&ipn=icep&toolid=20004&campid=5338525751&mpre=https%3A%2F%2Fwww.ebay.co.uk%2Fitm%2FLiitoKala-Lii-500-Intelligent-3-7V-Li-ion-1-2V-Ni-MH-Battery-Charger-LCD-D7F2%2F153385332886%3FssPageName%3DSTRK%253AMEBIDX%253AIT%26_trksid%3Dp2057872.m2749.l2649
Tyre linners https://rover.ebay.com/rover/1/710-53481-19255-0/1?icep_id=114&ipn=icep&toolid=20004&campid=5338525751&mpre=https%3A%2F%2Fwww.ebay.co.uk%2Fitm%2F2pcs-MTB-Mountain-Bike-Bicycle-Tire-Liner-26-27-5-29-700C-Puncture-Proof-Pad-UK%2F254041236115%3FssPageName%3DSTRK%253AMEBIDX%253AIT%26var%3D553386790949%26_trksid%3Dp2057872.m2749.l2649

Video camera used in new videos https://amzn.to/2XlNJYY
and the picture in picture cam https://amzn.to/2UqJF7M

My video skills aint good so be patient lol
My original ebike kit https://amzn.to/2V2lhNX
Controller i upgraded to this https://www.ebay.co.uk/itm/36v-48v-60v-72v-40A-BT-PROGRAMMABLE-E-BIKE-ELECTRIC-BRUSHLESS-MOTOR-CONTROLLER/163640494781?hash=item2619bbcabd:g:FQMAAOSwQkNcsLuY&frcectupt=true
Replacment Throttle https://amzn.to/2UXtenO
Already Tested used laptop batteries https://rover.ebay.com/rover/1/710-53481-19255-0/1?icep_id=114&ipn=icep&toolid=20004&campid=5338525751&mpre=https%3A%2F%2Fwww.ebay.co.uk%2Fstr%2Fgrooter

I have decided to do some giveaways things like Battery BMS, ebike battery chargers, 18650 battery chargers, It will be all prizes to do with the DIY ebike enthusiast,
To be in with a chance of winning these please Subscribe. this will start once i reach certain land marks like 100,500,1000 subscribers. and maybe when i have a video reach 1000 watch`s etc. This will be shipped world wide so don`t worry about where you are from. i wish i could ship batteries too but that is too hard to ship outside of europe
Ebike from cheap ebay kit to a hotrod 50mph.
Will be making a series of videos of how i upgraded from a £150 ebay kit to a hotrod capable of 50mph and how i built the batteries.

plus a few rides around on the bike

What inspired me to make my own was watching other ebike/battery channels
Vortex inspired me for more speed
Andy Kirby inspired me to make the lighting
Rohin super genius inspired me to go ahead and use used laptop cells and make a battery

So i am using their ideas of what they have done but doing it on a budget, My total build comes in at less than £500 but i already had the bike frame. hopefully when i have finished making all the videos on how i have built it, You will be riding something similar

admin

Justin introducing Battery Grinspector (battery pack testing station) • Grin Technologies ebikes.ca



BrunoPOWEEER is everywhere:
https://www.instagram.com/brunopoweeer
https://www.facebook.com/brunopoweeer
https://www.patreon.com/BrunoPOWEEER
https://www.youtube.com/c/brunopoweeer

Justin is the inventor of the Cycle Analyst (very popular industry standard precision meter) and other amazing very unique products such as the Cycle Satiator universal/smart charger and the super new and very modular LiGo battery that you can take with you on airplane.

Battery Grinspector coming soon at www.ebikes.ca

LiGo battery: http://www.ebikes.ca/shop/electric-bicycle-parts/batteries/b362-7-ligo.html

Cycle Analyst: http://www.ebikes.ca/shop/electric-bicycle-parts/cycle-analysts.html

6.8ohm Load Resistor: http://www.ebikes.ca/load-resistor-6-8.html

Yeah… thanks Justin and Robbie… it was so much fun hanging around with you guys and spend days talking about new technologies, showing us all prototypes and even “informally releasing” Grin’s new Battery Grinspector here on my channel hahaa.. AWESOME!!!

Yeeeahhh.. please SUBSCRIBE and LIKE this video to support this channel =]

admin

Cycle Satiator • Complete Tutorial Review • Programmable Universal Battery Charger 12v to 103v



Please SUBSCRIBE my Electric Bike channel and LIKE this video =]
CYCLE SATIATOR website / info:
http://www.ebikes.ca/product-info/cycle-satiator.html

Cycle Satiator Family of Battery Chargers 12-103VDC:

Cycle Satiator Ebike Charger Review
https://www.electricbike.com/cycle-satiator/

Satiator’s official video:

Playlist with more battery videos: https://www.youtube.com/playlist?list=PL59mIOWSOm9qrSglqe18AlYfBJRXLdduj

This video was recorded at eMax-eBikes Australia http://www.emax-ebikes.com.au/

Please Note – Most battery management system (BMS) use a balancing algorithm that balances towards the end of the charge cycle. If you plan to use 80% and 90% profiles please charge to 100% every 7-10 charges.

Compatibility

The Cycle Satiator is not limited to charging a specific battery type. Instead this one charger model can be configured for virtually any lithium, nickel metal hydride, or lead acid battery pack.

Available in 3 models:
2415 – 12-36v 15A max
4808 – 12-63v 8A max
7205 – 36-103v 5A max

Informative Display

A large and bright OLED display screen shows all your realtime charging statistics; you can see the total amp-hours and voltage along with a clear graphic indicating the approximate charge in the pack.

Impressive Power Density

At almost 0.5 watts / cm3, the Cycle Satiator packs 2-3 times more power per volume than most other chargers available. This translates into big league charging currents in a portable size device.

Fan Free Efficiency

The power electronics were carefully designed to reach 95% efficiency at full load, eliminating the need for a fan to get rid of waste heat and keep things cool. no more buzzing fan noise and no risk of charger meltdowns if the fan fails.

Sealed and Watertight

A gasketted enclosure and connector design strategy keeps the charger electronics protected in the face of rain, road spray, dust etc.

Compact and Narrow Size

The charger is less than 5cm high and 8cm wide, allowing it to fit easily in a saddle bag, under the rear rack, inside a frame triangle, or screwed to a chassis.
Picture
Most lithium batteries are capable of vastly improved cycle life if they are not fully charged to saturation all the time, but at the expense of reduced range.

With the Cycle Satiator, you can program your primary profile to give an 80% charge, and have a secondary profile that does a 100% charge when you need full range. Then have the best of both worlds, a battery that lasts thousands of cycles but still goes the distance when you need it.

admin