Upgrading the converter / battery charger in my RV to Progressive Dynamics PD4655

Steps I took to upgrade the stock WFCO 8955 converter / battery charger in my RV to a better one: the Progressive Dynamics 4655.

The WFCO is famous for almost never switching into bulk mode (fast charging mode) no matter how low of a charge the batteries have. Because of this limitation, it’s impractical to dry camp – unless one plans on having to run their generator all day and night.

I haven’t gotten the new PD4655 to output 55 amps to the batteries just yet, but it’s already preforming MUCH better than the WFCO. I’m certain that once I upgrade the battery cable gauge from AWG #6 to AWG #3, I’ll get an even faster battery charge – in a matter of a few hours instead of 12+ hours. Even without upgrading the wiring, the PD4655 is already charging the batteries much faster.

NOTE: Tech support gave me instructions for fixing the problem with the green status LED not working. It turns out that the conductors in the 4-pin connector were in connected (at the factory) in the wrong sequence. I’ve posted the simple fix here: http://public.fotki.com/kevinkey/misc/

PD4655 WFCO 8900 PD4600 8955


Solar Power My Dream Model Airplane Trailer episode 5

Powering my trailer with a flexible solar panel glued to the top of my trailer. It runs through a controller which inturn keeps the battery charged. Off the battery I am running two battery chargers for lipo batteries and a 110 volt inverter.


Load-Trail introduces Purkeys trailer battery charger at NATDA Convention

(https://mrtrailer.com/loadtrail2013.htm) Available on Load-Trail dump trailers, Purkeys charging system for trailer batteries will raise the volts from the truck to the trailer. Interview at North American Trailer Dealers Assoc.(http://www.Purkeys.net)


Equipment Trailer winch with 12v solar system

My Basic 12v solar battery charger for my winch system on my equipment/car trailer.


How to build a DIY trailer for a bicycle or e-bike!

Make your own battery with my book DIY Lithium Batteries: http://amzn.to/2jbxvzS or check out my second book – The Ultimate DIY Ebike Guide: http://amzn.to/2BGx4Fn

Parts used in this video:
Trailer hitch: https://amzn.to/2wpvwhY
wheels (20″ of these, or 16″ works) https://amzn.to/2PQ7DZc
Rack: https://amzn.to/2wrgCI6
1/2″ bolts”: 1/2″ x 6″ galvanized bolts
other hardware: 1/2″ galvanized washers and nylock nuts

The gear I use for my videos:
Camera – Nikon D5300: http://amzn.to/2DcuVlM
Lens – Tamron 18mm – 270mm: http://amzn.to/2qLZlsG
Thermal camera for iPhone/Android: http://amzn.to/2FikWvW

Parts that I use:
1000 W electric bicycle kit: https://goo.gl/GFsH5N
48V lithium-ion battery with rack: https://goo.gl/hyXzLT
48V 14.5 Ah Hailong (shark) battery: https://goo.gl/jg429Z
36V 11 Ah bottle battery: https://goo.gl/Snja5H
All ebike batteries: https://goo.gl/FLC3cK
All 18650 cells: https://goo.gl/hYWnwU
Bafang BBS01 kit: https://goo.gl/6wi43g
Bafang BBS02 kit: https://goo.gl/GWLRxo
Bafang BBSHD kit: https://goo.gl/LgtBry
100W Flexible solar panel: https://goo.gl/dQPhQX
18650 cells: https://goo.gl/hYWnwU
18650 positive insulating washer: https://goo.gl/HBVOuc
Nickel strip: http://goo.gl/VIrNQq
Spot welder: https://goo.gl/KN3Uaw
BMSs: http://goo.gl/S6gSQx
Silicone wire: http://goo.gl/xmpbKD
Black 18650 cell spacers: http://goo.gl/hQxWF6
Vruzend cell spacers: https://goo.gl/5ReLqA
Large heat shrink tubing: http://goo.gl/6v1ow9
Small heat shrink tubing: https://goo.gl/OU3Z6u
Foam sheet for protecting battery: http://goo.gl/5e71tE
Kapton tape: https://goo.gl/D6BT57
Chargers: https://goo.gl/js0T0V
350W hubmotor: https://goo.gl/K1mYvR
36V/48V controllers I used: https://goo.gl/nJBnJP
Throttle: https://goo.gl/UebsNC
Cycle Analyst: http://amzn.to/2CIKIIe

***Question response book giveaway rules***
When you guys asks questions in the comments of my videos, I’ll try to answer them. If there are questions that I think would make a good video response, I’ll choose them to do a longer segment. If I choose your question for a video response, you’ll win a copy of my book The Ultimate DIY Ebike Guide (the paperback or the ebook), or my book DIY Lithium Batteries.
Here are some things that YouTube makes me say: This contest is not sponsored by YouTube and YouTube isn’t affiliated with it. I’m supposed to provide a link to the community guidelines for YouTube (http://www.youtube.com/t/community_gu…). YouTube is not a sponsor of this “contest” and by participating, you are releasing YouTube from any potential liability, whatever that might be. Privacy notice: I won’t steal your info. If you do win, you can choose to send me your address so I can mail you a paperback copy of the book (or some other prize if that changes) or you can send me an email address and I’ll send you a copy of the ebook. I will do everything in my power to immediately forget your personal information afterwards.

Music by Kevin Macleod